AVS 66th International Symposium & Exhibition
    Thin Films Division Thursday Sessions
       Session TF+AS+EL+PS+RA-ThA

Paper TF+AS+EL+PS+RA-ThA8
Characterizing Ultra-thin Layer Growth and Area Selective Deposition using High Resolution Low Energy Ion Scattering (LEIS)

Thursday, October 24, 2019, 4:40 pm, Room A124-125

Session: Characterization of Thin Film Processes and Properties
Presenter: Thomas Grehl, IONTOF GmbH, Germany
Authors: T. Grehl, IONTOF GmbH, Germany
P. Brüner, ION-TOF GmbH, Germany
V. Pesce, Laboratoire des Technologies de la Microélectronique (LTM), France
B. Pelissier, Laboratoire des Technologies de la Microélectronique (LTM), France
R. Gassilloud, Laboratoire des Technologies de la Microélectronique (LTM), France
C. Vallée, Laboratoire des Technologies de la Microélectronique (LTM), France
Correspondent: Click to Email

When depositing ultra thin films of only very few nm of thickness, the characterization of the early stages of film growth is crucial for the quality of the film. For example, the initial thickness distribution before layer closure, created by the nucleation mechanism, will often remain after the film is complete. To analyze these early stages of growth requires very surface sensitive analytical techniques with good detection limits.

Specifically for area selective deposition, the demand for characterization increases even further. The deposition processes get more complex, involving atomic layer or plasma etching to remove nucleation on blocked areas. This also requires means of characterization, determining the effects of etching steps on the film being created, possible contamination and the level of success of the blocking.

One technique specifically suited for this application is Low Energy Ion Scattering (LEIS). By scattering noble gas ions from the surface of the sample, the mass of the atoms in the outer atomic layer is determined non-destructively. Due to specific charge exchange processes, the peaks in the scattering spectrum correspond only to the outer atomic layer, making LEIS the most surface sensitive technique to determine the elemental composition of a surface.

In addition, information from deeper layers is available in two ways: First of all, features in the spectrum contain information about the first few nm of the sample – especially for heavier elements, the in-depth distribution can be determined non-destructively. For more complex systems or light elements, sputter depth profiling can be applied as well.

In this presentation, we will illustrate the main features of LEIS on ALD films. The main part will be on an area selective deposition (ASD) process for Ta2O5 films on TiN or Si. Here, plasma-enhanced ALD (PE-ALD) and various plasma or ALE like etching processes, all using fluorine-containing compounds, are used to develop a super-cycle scheme for ASD. We show the effect of the different etching methods and use sputter depth profiling to determine the distribution of F – a light element not accessible to non-destructive depth profiling in LEIS. An important result is the distribution of F close to the surface, in the bulk of the film, or at the interface.

Besides this, some further sample systems will be used to highlight the use of LEIS for ultra-thin film characterization.