AVS 66th International Symposium & Exhibition
    Atomic Scale Processing Focus Topic Thursday Sessions
       Session AP+PS+TF-ThM

Invited Paper AP+PS+TF-ThM12
Mechanistic Insights into Thermal Dry Atomic Layer Processing of Metals

Thursday, October 24, 2019, 11:40 am, Room B130

Session: Thermal Atomic Layer Etching
Presenter: Andrew Teplyakov, University of Delaware
Correspondent: Click to Email

The mechanisms of thermally induced reactions of atomic layer deposition (ALD) and atomic layer etching (ALE) can be sometimes viewed as proceeding in opposite directions. However, for atomic layer processing of metals, that would mean that the best designed and most efficient reaction pathways leading to metal deposition would produce insurmountable energy barriers for a reverse process. If ligand detachment, exchange, and decomposition could be desirable for ALD, the etching of the same metals would require careful consideration of the etching mechanisms at the atomic and molecular level. Given that the mechanisms of ALE can be very complex, the key concepts and approaches will be described here for thermal dry etching processing, which would allow for eliminating the role of solvents and for distinguishing thermodynamic and kinetic regimes of etching. The mechanistic investigation of thermal dry etching of cobalt will be the primary target of this work. This process will be used to illustrate the limitations of the single-reagent etching by analyzing the reaction of 1,1,1,5,5,5-hexafluoro-2,4-pentanedione (hexafluoroacetylacetone, hfacH) or 2,4-pentanedione (acetylacetone, acacH)) with a clean cobalt surface. Then the effects of surface oxidation and chlorination will be explored as a means of kinetically controlled process. Finally, a number of potential effects of the mechanisms of dry etching on the morphology of the surfaces produced and, specifically, on the “smoothing” effect of dry etching will be discussed.