AVS 65th International Symposium & Exhibition
    Plasma Science and Technology Division Tuesday Sessions
       Session PS-TuP

Paper PS-TuP10
Inductively Coupled Plasma Reactive Ion Etching of Nanometer-scale Patterned Copper Thin Films using Alcohol-based Gases

Tuesday, October 23, 2018, 6:30 pm, Room Hall B

Session: Plasma Science and Technology Division Poster Session
Presenter: Jinsu Ryu, INHA University, Republic of Korea
Authors: J.S. Ryu, INHA University, Republic of Korea
E.T. Lim, INHA University, Republic of Korea
D.W. Park, INHA University, Republic of Korea
C.W. Chung, INHA University, Republic of Korea
Correspondent: Click to Email

Copper has been known as the next-generation interconnect materials in the metallization layer beyond the ultra large scale integration. Recently, the conventional aluminum interconnect materials needs to be replaced by copper which has many advantages compared to aluminum: high conductivity, less susceptible to electromigration, and lack of hillocks formations.

Copper thin films could not be patterned by the previous patterning techniques of photoresist masking and plasma etching that had been used with great success with aluminum. The inability to plasma etch the copper films called for the development on new etching technique. At last, it lead to a unique patterning process referred to as an additive patterning, also known as a 'Damascene' or 'dual-Damascene' process by analogy to a traditional technique of metal inlaying. However, as the critical device dimensions keep shrinking, the thickness of copper interconnect also should be decreased. This shrinkage in the copper thickness cause several issues in the copper patterning, which contain the increase in the resistivity of copper interconnect due to the increase in the resistivity of barrier layer and the change in grain size. There were many etching studies on the copper thin films using halogen-containing gases (Cl2, HBr), hydrogen, and some organic materials, and all of their results were not satisfactory to apply to the copper patterning.

In this study, we will introduce an etching process of copper thin films using high density plasma etching in alcohol-based gases. The etch characteristics such as etch rate and etch profile will be presented as a function of gas concentration. Then the systematic parameter variation will be performed to improve the etch profiles. Finally, the etch mechanism will be investigated using X-ray photoelectron spectroscopy (XPS), energy dispersive X-ray spectroscopy (EDS). In addition, the plasmas properties will be analyzed using optical emission spectroscopy (OES) and Langmuir probe.

Acknowledgements This research was supported by Basic Science Research Program through the National Research Foundation of Korea(NRF) funded by the Ministry of Education (NRF-2017R1D1A1B03033143).