AVS 65th International Symposium & Exhibition
    Plasma Science and Technology Division Thursday Sessions
       Session PS+EM+TF-ThM

Invited Paper PS+EM+TF-ThM5
Thermal Atomic Layer Etching of Transition Metal Films

Thursday, October 25, 2018, 9:20 am, Room 104C

Session: Atomic Layer Processing: Atomic Layer Etching
Presenter: Charles Winter, Wayne State University
Correspondent: Click to Email

Atomic layer deposition (ALD) features self-limited growth, which affords inherently conformal coatings on shaped substrates and Ångstrom-level thickness control.1 Atomic layer etching (ALE) is a related technique, where layers in a film are removed one layer at a time and involve a self-limited mechanism.2 Until recently, almost all ALE processes entailed either plasmas or ion beams.2 Plasmas and ion beams require expensive equipment and the energetic species may damage sensitive layers in films. As a result, there is considerable interest in the development of purely thermal ALD processes that use chemical reactions to achieve thickness reductions. The first thermal ALE processes were only reported in 2015 for metal oxides and fluorides,3-5 and many materials can now be etched thermally. Cobalt, copper and other first row transition metal films have wide applications in microelectronics devices.6 The ability to carry out ALE on these metals would be very valuable. However, there has been little progress reported to date in the thermal ALD of first row transition metal films. We recently reported the ALD growth of cobalt7 metal films and have explored these films as starting substrates in thermal ALE. In this talk, we will give an overview of the thermal ALE of cobalt metal films. These processes entail treatment of the cobalt metal films with formic acid in a first step, presumably to afford surface layers of cobalt(II) formate. These oxidized surfaces are then treated with various ligands in a second step to afford volatile cobalt(II) complexes, resulting in etching. Ligands that can be used to promote etching will be overviewed. Thermal ALE of copper and other metal films will also be presented.

1. S.M. George, Chem. Rev. 110 (2013) 111-131.

2. K.J. Kanarik, T. Lill, E.A. Hudson, S. Sriraman, S. Tan, J. Marks, V. Vahedi, R.A. Gottscho, J. Vac. Sci. Technol. A 33 (2015) 020802.

3. Y. Lee, S.M. George, ACS Nano 9 (2015)2061-2070. Y. Lee, J.W. DuMont, S.M. George, Chem. Mater. 27 (2015)3648-3657.

4. Y. Lee, J.W. DuMont, S.M. George, J. Phys. Chem. C 119 (2015) 25385-25393.

5. Y. Lee, J.W. DuMont, S.M. George, ECS J. Solid St. Sci. Technol. 4 (2015) N5013-N5022.

6. C.-C. Yang, P. Flaitz, P. Wang, F. Chen, D. Edelstein, IEEE Electron Dev. Lett. 31 (2010) 728-730.

7. M.M. Kerrigan, J.P. Klesko, C.H. Winter, Chem. Mater. 29 (2017) 7458-7466.