AVS 65th International Symposium & Exhibition
    Plasma Science and Technology Division Tuesday Sessions
       Session PS+EM+SE-TuM

Paper PS+EM+SE-TuM6
Flux and Energy of Reactive Species Arriving at the Etch Front in High Aspect Ratio Features During Plasma Etching of SiO2 in Ar/CF4/CHF3 Mixtures

Tuesday, October 23, 2018, 9:40 am, Room 104A

Session: Plasma Processing of Challenging Materials - I
Presenter: Soheila Mohades, University of Michigan
Authors: M. Mohades, University of Michigan
M. Wang, TEL Technology Center America, LLC
A. Mosden, TEL Technology Center America, LLC
M.J. Kushner, University of Michigan
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Multi-frequency, capacitively coupled plasmas (CCPs) provide additional control in semiconductor processing by separating production of ion fluxes from acceleration of ions into the wafer. In dual-frequency capacitively coupled plasmas (DF-CCPs), the higher frequency (HF, tens to hundreds of MHz) sustains the plasma and the lower frequency (LF, a few to 10 MHz) controls acceleration of ions into the wafer. Although the goal is to have completely separate control, changing the frequency and power of the LF does affect the magnitude of reactive fluxes to the wafer in addition to the ion energy and angular distributions (IEADs). As the aspect ratio (AR) of features approaches 100 in high aspect ratio (HAR) etching of dielectrics, the parameter of interest is the flux of reactants that reaches the etch front, which is not necessarily the same as the fluxes that enter the feature. Issues such as side-wall scattering and neutral conductance in the feature modify those fluxes as the AR increases.

In this paper, the IEADs and reactive fluxes reaching the etch front during fluorocarbon plasma etching of SiO2 were computationally investigated as a function of AR. The feature scale modeling was performed using a 3-dimensional implementation of the Monte Carlo Feature Profile Model (MCFPM). The IEADs and reactive fluxes incident onto the feature were obtained using the 2-dimensional Hybrid Plasma Equipment Model (HPEM). The parameter space for the DF-CCP has LF of a few to 10 MHz, HF of 40 MHz, with powers of 100-1000 W applied to the bottom electrode with and without a dc-augmented top electrode in a gas mixture of Ar/CF4/CHF3 at 10s of mTorr. The reactive fluxes and energies onto the etch front for AR of up to 100 are discussed for ions, hot-neutrals and thermal neutrals.

* Work supported by TEL Technology Center, America, LLC, National Science Foundation and the Department of Energy Office of Fusion Energy Sciences.