IUVSTA 15th International Vacuum Congress (IVC-15), AVS 48th International Symposium (AVS-48), 11th International Conference on Solid Surfaces (ICSS-11)
    Plasma Science Wednesday Sessions
       Session PS2-WeM

Paper PS2-WeM2
Global Neutral Modeling of Fluorine Plasma Etching for MEMS Applications

Wednesday, October 31, 2001, 8:40 am, Room 104

Session: Modeling
Presenter: R.L. Jarecki, Sandia National Laboratories
Authors: R.L. Jarecki, Sandia National Laboratories
M.G. Blain, Sandia National Laboratories
R.J. Shul, Sandia National Laboratories
Correspondent: Click to Email

The advent of time-sequenced processes featuring alternating fluorocarbon (i.e. C@sub 4@F@sub 8@) deposition and fluorine-based (i.e. SF@sub 6@) etching steps for very deep (@>=@100 µm) and mask-selective (@>=@100:1) etching of silicon@footnote 1@ has made fabrication of advanced bulk MEMS (micro-electro-mechanical systems) devices much more feasible. This intriguing new application suddenly makes the fundamental process of ion-assisted etching of silicon by atomic fluorine of much greater research interest. In this work, a simple continuous stirred tank reactor (CSTR) framework has been used to model representative neutral species in an inductively-coupled etch tool during SF@sub 6@/Ar plasma etching. The well-established technique of actinometry has been employed to assess the mean relative fluorine concentration by ratioing the F I (703.7 nm) and Ar I (750.4 nm) atomic line emission collected by an optical multichannel analyzer (OMA). A strong correlation of the pressure rise upon discharge, at fixed throttle valve position, to actinometric fluorine concentration has been observed, in agreement with the CSTR model. Silicon etch rates have also been measured. By testing a range of source powers, throttle valve positions, and flowrates, the fluorine losses for a particular reactor can be characterized to complete the CSTR model. Such a model makes possible reasonable extrapolations of fluorine concentration, and hence silicon etch rate, and can potentially speed evaluation of ultimate process limits for a given hardware configuration, as well as facilitate etch process development.@footnote 2@ @FootnoteText@ @footnote 1@U.S. Patent 5,501,893, Laermer, et al., March 26, 1996. @footnote 2@Sandia is a multiprogram laboratory operated by Sandia Corporation, a Lockheed Martin Company, for the United States Department of Energy under contract DE-AC04-94AL85000.