IUVSTA 15th International Vacuum Congress (IVC-15), AVS 48th International Symposium (AVS-48), 11th International Conference on Solid Surfaces (ICSS-11)
    Plasma Science Wednesday Sessions
       Session PS2-WeM

Paper PS2-WeM10
A Novel Approach for Control of High-Density Plasma Process Parameters through Optimal Pulse Shaping

Wednesday, October 31, 2001, 11:20 am, Room 104

Session: Modeling
Presenter: T.L. Vincent, Colorado School of Mines
Authors: T.L. Vincent, Colorado School of Mines
L.L. Raja, Colorado School of Mines
Correspondent: Click to Email

Increasingly stringent requirements in the manufacture of Integrated Circuits (IC) are demanding new approaches for the design and operation of semiconductor process equipment and plasma process equipment in particular. Indeed, several novel plasma process techniques have been proposed recently, one of which is the operation of plasma reactors in a pulsed mode. In this approach, the main ICP power to a High-Density Plasma (HDP) reactor is deliberately modulated using square-wave pulses to provide control of plasma process characteristics. Square-wave pulsed operation has been demonstrated to improve etch/deposition rates of thin films, etch selectivity, and process uniformity. In this study, we propose a completely general technique, called "pulse shaping", for the dynamic operation of plasma reactors. Pulse shaping uses a numerical optimal control methodology for the systematic design of power modulation waveforms to achieve user-specified plasma process conditions. In the work discussed here, a time-dependent global model for an argon HDP reactor is used in conjunction with an optimal control algorithm to demonstrate that optimal design of pulse shapes can be achieved to simultaneously control time-averaged bulk plasma electron temperature and active species composition. Results are presented to illustrate the potential for significantly improved control of plasma characteristics over simple square-wave modulation of reactor power.