IUVSTA 15th International Vacuum Congress (IVC-15), AVS 48th International Symposium (AVS-48), 11th International Conference on Solid Surfaces (ICSS-11)
    Microelectromechanical Systems (MEMS) Thursday Sessions
       Session MM-ThA

Paper MM-ThA2
Freestanding Microheater in Si with High Aspect Ratio Microstructures

Thursday, November 1, 2001, 2:20 pm, Room 130

Session: Fabrication and Integration Processes for MEMS
Presenter: W.-C. Tian, The University of Michigan
Authors: W.-C. Tian, The University of Michigan
S.W. Pang, The University of Michigan
Correspondent: Click to Email

A micromachined gas chromatography system on a chip can be used for environmental monitoring with the advantages of high sensitivity, low power, and portability. To increase sensitivity, a preconcentrator with heating elements and adsorbents is used to adsorb gases and release them at higher concentration to the separation columns. Freestanding, high aspect ratio microstructures in Si are micromachined as preconcentrators. Heat loss to the substrate is minimized by using freestanding heaters to reduce power consumption. A high aspect ratio microheater provides large volume for high adsorbent capacity and hence high sensitivity. Dry etching of Si using etch and passivation cycles has been developed to produce 240 µm thick Si microheaters with 3 µm wide wires, achieving a high aspect ratio of 80:1. This optimized dry etching technology results in high etch rate with vertical profile for thick Si microheaters up to 535 µm. A 400 µm thick Si microheater with 100 µm wide wires, 100 µm gaps, and an area of 9 mm@super 2@ has been fabricated. With the heater on 125 µm thick Si membrane, it takes 850 mW to increase the temperature by 285 °C . The power consumption is reduced to 475 mW for the same temperature raise with freestanding Si microheater. In addition, Si microheaters consist of wires and posts with different conductivity are tested for their heating efficiency. These high aspect ratio, freestanding Si microheaters can provide high power efficiency, large adsorbent capacity, and high mechanical strength as presoncentrators.