AVS 47th International Symposium
    Plasma Science and Technology Thursday Sessions
       Session PS2-ThM

Paper PS2-ThM3
A New Diagnostic Method for Monitoring Plasma Reactor Walls: Multiple Total Internal Reflection Infrared Surface Probe

Thursday, October 5, 2000, 9:00 am, Room 311

Session: Plasma Diagnostics II
Presenter: A.R. Godfrey, University of California, Santa Barbara
Authors: A.R. Godfrey, University of California, Santa Barbara
S.J. Ullal, University of California, Santa Barbara
E.S. Aydil, University of California, Santa Barbara
E.A. Edelberg, Lam Research Corporation
L.B. Braly, Lam Research Corporation
V. Vahedi, Lam Research Corporation
Correspondent: Click to Email

One of the major concerns in plasma etching of thin films with high density inductively coupled plasma (ICP) reactors is wafer-to-wafer etch rate reproducibility. Inductively coupled plasma reactors are typically operated at low pressures where the mean free path of species in the plasma is on the order of the reactor dimensions. As a result, reactive radicals collide with the chamber walls as often as they do with each other in the gas phase and the walls play a crucial role in determining the plasma properties and etching behavior. Thus, it is critical to monitor the wall conditions and the nature of the films and adsorbates that are deposited on the walls. We have developed a surface probe based on in situ multiple total internal reflection Fourier transform infrared (MTIR-FTIR) spectroscopy that can be used as a diagnostic technique to monitor the films and adsorbates on the walls of both plasma etching and deposition reactors. A small (5 cm x 1 cm x 0.1 cm) trapezoidal shaped infrared transparent crystal with 45° beveled edges is placed flush with the reactor walls with the beveled edges facing small IR transparent windows. Infrared beam from a spectrometer is focused onto one of the beveled edges and made to undergo multiple total internal reflection through the crystal before exiting it from the opposite beveled edge. The films deposited on the crystal surface are sampled by the infrared beam which is collected and detected using an IR detector. This diagnostic method enables in situ monitoring of the deposits on the reactor walls during plasma processing. The MTIR-FTIR surface probe and its applications to monitoring reactor walls during plasma etching and deposition processes will be described in detail. Specifically, this talk with emphasize application of the MTIR-FTIR probe to monitoring the walls of a Lam ICP reactor during etching of Si with Cl@sub 2@/O@sub 2@ gases and subsequent cleaning in between etched wafers with a F containing discharge.