AVS 47th International Symposium
    Manufacturing Science and Technology Thursday Sessions
       Session MS-ThM

Invited Paper MS-ThM4
Dynamic Simulation: Guiding Manufacturing from Process Mechanisms to Factory Operations

Thursday, October 5, 2000, 9:20 am, Room 304

Session: Advanced Modeling and Control for IC Manufacturing
Presenter: G.W. Rubloff, University of Maryland
Correspondent: Click to Email

Dynamics plays a critical role in the behavior and performance of semiconductor manufacturing from the unit process level to full factory operations, yet major gaps exist in our ability to simulate the consequences of this dynamics. At the process level, process models can provide a reasonable description of steady-state process behavior, but the realities of semiconductor equipment dictate that both total process times and thermal histories depend on the dynamics of the equipment and control systems, as well as on the raw process itself. We have developed physically-based dynamic simulation strategies which accurately reflect time-dependent behavior of equipment, process, sensor, and control systems, and we have used them to understand and optimize equipment systems and process recipes. Another dimension of dynamics appears in the behavior of cluster tools, where the tool architecture, process module populations, and scheduling algorithms add further dynamics to tool behavior. We have integrated reduced-order process models, reflecting dynamic unit process simulations, with discrete event simulations of cluster tool performance to enable co-optimization of process recipes, cluster tool configurations, and their scheduling algorithms. Finally, we have incorporated these integrated models into factory-level operational models to facilitate the evaluation of factory-level performance as a function of process, equipment, and logistics choices. These simulation strategies seem attractive in terms of their ability to represent dynamics, from continuous parameter dynamic recipes at the unit process level, to discrete-event dynamics associated with scheduling and throughput at the factory level.