AVS 61st International Symposium & Exhibition
    Plasma Science and Technology Tuesday Sessions
       Session PS-TuM

Paper PS-TuM13
Dry Etch Process Development for PMMA Removal Selectively to PS for sub-10nm Patterning

Tuesday, November 11, 2014, 12:00 pm, Room 308

Session: Plasma Surface Interactions I
Presenter: Aurelien Sarrazin, CEA, LETI, MINATEC Campus, France
Authors: A. Sarrazin, CEA, LETI, MINATEC Campus, France
P. Pimenta-Barros, CEA, LETI, MINATEC Campus, France
N. Posseme, CEA, LETI, MINATEC Campus, France
S. Barnola, CEA, LETI, MINATEC Campus, France
A. Gharbi, CEA, LETI, MINATEC Campus, France
R. Tiron, CEA, LETI, MINATEC Campus, France
C. Cardinaud, CNRS-IMN, France
Correspondent: Click to Email

For sub-10nm patterns, the semiconductor industry is facing the limits of conventional lithography to achieve narrow dimensions. Presently, extreme ultraviolet lithography (EUV) is under development but this technology is not mature. On another hand, multiple patterning, which benefits from a tremendous technological knowledge in conventional lithography, deposition and etching processes, could be an alternative technique but its major drawback is the complexity of integration generating wafer cost increases. These issues encourage the development of limitless resolution and low cost techniques such as Directed Self Assembly (DSA). Indeed, DSA is one of the promising solutions to reach sub-10nm patterns with a high selectivity.

One challenge of DSA integration is the PMMA removal selectively to PS. Using dry etch for this step is mandatory for line application since wet cleaning is prohibited with the risk of pattern collapse. In this work we propose to study PMMA block plasma etching with a high selectivity over PS using oxidizing and reducing chemistries. All experiments have been carried out in a CCP etching chamber.

First a screening of these chemistries has been performed on PS and PMMA films showing that CO based chemistry is the most interesting process providing infinite selectivity to PS. To achieve this result, studies have been performed with different gases to evaluate the evolution of etch rate with the process time. Complementary analyses using X-ray Photoelectron Spectroscopy (XPS), Fourier Transform Infrared Spectroscopy (FTIR) will also be presented for understanding volume and surface etch mechanisms.

These blanket results will be tested on lamellar block copolymers. The compatibility of these chemistries will be validated in term of etch rate, CD control using Scanning Electron Microscopy (SEM) and roughness using Atomic Force Microscopy (AFM). We will demonstrate that a trade-off is needed between high selectivity to PS and high etch rate to remove the PMMA.