AVS 55th International Symposium & Exhibition
    Plasma Science and Technology Wednesday Sessions
       Session PS1-WeA

Paper PS1-WeA11
Influences of UV Photon Irradiation to ArF Resist during Plasma Etching Processes

Wednesday, October 22, 2008, 5:00 pm, Room 304

Session: Fundamentals of Plasma-Surface Interactions II
Presenter: K. Koyama, Tohoku University, Japan
Authors: K. Koyama, Tohoku University, Japan
B. Jinnnai, Tohoku University, Japan
S. Samukawa, Tohoku University, Japan
Correspondent: Click to Email

By the downscaling of semiconductor devices, the ArF excimer laser (193 nm) lithography is now used in the fabrication of sub-100-nm devices. For the ArF lithography, chemical amplification resist is widely used. Differing from the conventional resist, the chemical amplification resist consists of photo acid generator (PAG) which generates photo-acid by UV photon irradiation. Photo acid undergoes a large number of chemical reactions through the acid-catalyzed reaction. In other words, the chemical amplification resist is very sensitive to UV photons. However, during the plasma etching process the ArF resist has serious problems, such as the low etching selectivity for underlying materials and the enhancement of line edge roughness (LER) because it is very weak against reactive plasma irradiation. In order to overcome these issues, it is essential to understand the mechanism of surface reactions for ArF resist during plasma etching processes. In this study, we investigated the effects of UV photon irradiation on the etching selectivity of ArF resist during plasma etching processes by combination of our developed neutral beam etching and conventional plasma etching. Samples were etched by chlorine atom beam (without photon irradiation) and chlorine plasma (with photon irradiation). The etching rate in the neutral beam process was much lower than that in the plasma process, and the etching selectivity of ArF resist in the neutral beam process is drastically improved, as compared with that in the plasma process. Furthermore, to clarify the effects of UV photon irradiation on the ArF resist, we investigated the changes in the chemical bonding state in ArF resist films by using FTIR spectroscopy. In the plasma processes, C-H bonds of alicyclic group and ester C=O bonds in the ArF resist film drastically decreased compared with neutral beam process. Based on these results, we found that UV photon irradiation caused breaking C-H and C=O bonds and degraded the etching selectivity of ArF resist to the etching materials.