AVS 55th International Symposium & Exhibition
    Plasma Science and Technology Thursday Sessions
       Session PS1-ThA

Paper PS1-ThA9
Etch Process Control with a Deposition-Tolerant Planar Electrostatic Probe

Thursday, October 23, 2008, 4:40 pm, Room 304

Session: Plasma Diagnostics, Sensors, and Control II
Presenter: J.P. Booth, Lam Research Corporation
Authors: J.P. Booth, Lam Research Corporation
D. Keil, Lam Research Corporation
C. Thorgrimsson, Lam Research Corporation
M. Nagai, Lam Research Corporation
J. Kim, Lam Research Corporation
L. Albarade, Lam Research Corporation
Correspondent: Click to Email

We have implemented the deposition-tolerant ion flux probe described by Braithwaite et al.1 as an in-situ process monitoring sensor on a commercial dielectric etch tool. The probe head is integrated into the upper (grounded) electrode and is made of the same material, and has been shown to have negligible process impact. With the use of an embedded digital signal processor to analyze the current-voltage characteristics in real-time, this sensor delivers high-precision time-resolved measurements (at 10 Hz) of the ion flux, electron temperature and probe floating potential. In addition, if there are thin films deposited on the probe, the film thickness and conductivity can be determined. This gives unprecedented insight into the power delivery, gas composition and surface state of the reactor during wafer processing. This talk will explore how this information can be used to improve the yield, throughput and cost-of-ownership of production etch tools.

1 N. St.J. Braithwaite, J.P. Booth, and G. Cunge, Plasma Sources, Science and Technol., 5, 677, (1996).