AVS 66th International Symposium & Exhibition | |
Fundamental Aspects of Material Degradation Focus Topic | Thursday Sessions |
Session DM+BI+SS-ThM |
Session: | Material Stabilities and Technology for Degradation Protection |
Presenter: | Gerald Frankel, The Ohio State University |
Authors: | G.S. Frankel, The Ohio State University C.D. Taylor, The Ohio State University W. Windl, The Ohio State University J.R. Scully, University of Virginia J. Locke, The Ohio State University P. Lu, Questek Innovations |
Correspondent: | Click to Email |
The corrosion resistance of a metal alloy is dictated by the exposure environment as well as the alloy structure, composition, and details of the surface condition such as the presence of a passive film. The design of new alloys with improved corrosion resistance must take all of these factors into account. As a result, the degrees of freedom in alloy design are so numerous that the standard process of trial and error is extremely lengthy, even using high throughput methods. This is particularly true for emerging materials such as high entropy alloys (HEAs) and bulk metallic glasses. The complexity of the corrosion process makes integrated computational materials engineering (ICME) for corrosion resistance very challenging. In this work we describe an approach for design of corrosion resistant alloys (CRAs) using ICME. The work has focused on HEAs because of the vast, multidimensional compositional and processing space associated with HEAs. The ultimate goal of CRA design is a combination of multiscale, multiphysics models that accurately describe the details of each of the controlling mechanisms and chemical/physical interactions in the degradation process. However, progress can be made using computational approaches coupled with empiricism. Calculation of Phase Diagrams (CalPhaD) methods are extremely useful in this regard. Furthermore, a number of relevant calculable parameters, such as metal-metal and metal-oxygen bond strength or chloride ion adsorption energies, can be used to create correlations with corrosion metrics that enable prediction of corrosion properties of alloys in previously unexplored compositional space. We will present the methodology used for the design of an extremely corrosion resistant HEA as well as a series of HEAs that are less resistant, but allow for the assessment of critical parameters controlling corrosion resistance in HEAs.