AVS 66th International Symposium & Exhibition
    2D Materials Friday Sessions
       Session 2D-FrM

Paper 2D-FrM8
Mechanistic Insights into a Modified ALD Process to Achieve Crystalline MoS2 Thin Films

Friday, October 25, 2019, 10:40 am, Room A215

Session: 2D Late News Session
Presenter: Nathaniel Richey, Stanford University
Authors: N.E. Richey, Stanford University
L. Zeng, Stanford University
M. Yasheng, Stanford University
J. Shi, Stanford University
I. Oh, Stanford University
S.F. Bent, Stanford University
Correspondent: Click to Email

Stimulated by the discovery of two-dimensional (2D) graphene, 2D transition metal chalcogenides (TMDs) are attracting much attention owing to their similar layered structure and graphene-analogous properties. Numerous research efforts are under way to explore their potential applications, such as optoelectronics, electrochemical cells, and energy harvesting devices. However, challenges remain in the development of controllable growth methods for TMDs with large-scale conformality at moderate growth temperatures. There has been an increasing trend toward resolving these issues by employing atomic layer deposition (ALD) due to its promise of layer-by-layer growth.

Despite the promise brought by ALD, further effort is needed as the TMD films grown using low temperature ALD often show non-ideal stoichiometry and require high-temperature post-annealing to improve the film quality. As an example, the known ALD processes that use Mo(CO)6 and H2S as the precursors have shown an ALD window of 150 ~ 175 °C. However, results from both literature and our laboratory show that the S-to-Mo ratio is close to 1.5:1, relatively far from the ideal value of 2:1, with the presence of undesired MoOx species. We performed an investigation into the mechanisms of this ALD process. Based on understanding that ligand loss is a rate limiting step in the ALD process, a new methodology was developed that produces higher-quality MoS2 films from these same precursors. These results were achieved by using a slightly elevated growth temperature and enhancing the chemical vapor deposition component of Mo(CO)6 for better CO removal. A series of MoS2 films were synthesized on Si substrates by this modified process, resulting in controllable linear growth behavior, a S-to-Mo ratio of 2:1, and strong characteristic MoS2 Raman peaks. Additional characterization tools, including grazing incident X-ray diffraction (GIXRD), X-ray reflectivity (XRR) and atomic force microscopy (AFM), were also used to examine the film crystallinity, density, and surface morphology. By characterizing the material as a function of process conditions, we are able to elucidate fundamental mechanisms and key kinetic factors behind the MoS2 growth process using Mo(CO)6 and H2S. This study may help shed some light on future design of ALD processes for 2D TMDs.