AVS 63rd International Symposium & Exhibition
    Thin Film Friday Sessions
       Session TF-FrM

Paper TF-FrM7
Iron CVD from Iron Pentacarbonyl: Growth Inhibition by CO Dissociation and Use of Ammonia to Restore Constant Growth

Friday, November 11, 2016, 10:20 am, Room 105A

Session: CVD, ALD and Film Characterization
Presenter: John Abelson, University of Illinois at Urbana Champaign
Authors: P. Zhang, University of Illinois at Urbana Champaign
E. Mohimi, University of Illinois at Urbana Champaign
T. Talukdar, University of Illinois at Urbana Champaign
G.S. Girolami, University of Illinois at Urbana Champaign
J.R. Abelson, University of Illinois at Urbana Champaign
Correspondent: Click to Email

The precursor Fe(CO)5 can be used to deposit Fe and Fe alloy thin films by CVD. However, at temperatures of 200-300°C this system exhibits undesirable behaviors – a reduction in growth rate with increasing temperature, a change in morphology from faceted to irregular, and a self-limiting film thickness – that make film growth very difficult to control and reproduce. We hypothesize that decomposition of CO ligands poisons the growth surface with graphitic carbon, on which further precursor reaction is suppressed.

Here, we report a novel solution based on surface chemistry: injection of NH3 along with Fe(CO)5 eliminates the poisoning effect, i.e., Fe CVD becomes stable and reproducible in the temperature range of 200-300°C with little change in morphology or growth rate. We propose that NH3 removes CO from the growth surface before it can decompose based on mechanisms that were previously investigated for CO on static Fe surfaces[1].

We report that co-flow of NH3 entirely restores the growth rate and morphology of pure Fe and of FexCo1-x films. The use of NH3 may be applicable to other set carbonyl-based CVD precursors.

1. Johnston, Colin, Norman Jorgensen, and Colin H. Rochester. "Infrared study of ammonia–carbon monoxide reactions on silica-supported iron catalysts."Journal of the Chemical Society, Faraday Transactions 1: Physical Chemistry in Condensed Phases 84.10 (1988): 3605-3613.