AVS 63rd International Symposium & Exhibition
    Scanning Probe Microscopy Focus Topic Wednesday Sessions
       Session SP+SS+TF-WeM

Paper SP+SS+TF-WeM4
Investigation of Initial Stages of Oxidation of Ni-Cr and Ni-Cr-Mo Alloys by Scanning Tunneling Microscropy/Spectroscopy (STM/STS)

Wednesday, November 9, 2016, 9:00 am, Room 104A

Session: Probing Electronic Properties
Presenter: Gopalakrishnan Ramalingam, University of Virginia
Authors: G. Ramalingam, University of Virginia
P. Reinke, University of Virginia
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Ni-Cr based superalloys are excellent candidates for use in highly corrosive environments due to their exceptional oxidation and corrosion resistance. Our work focuses on unraveling the initial reaction steps of alloy oxidation as a function of composition, moving from the clean Ni-surface to a Ni-base alloy with 33wt% Cr. In the study presented here, we used STM/STS to investigate the initial stages of oxidation reaction in Ni-Cr (0-35wt.% Cr) alloys and the impact of Mo (2-10 wt.%) on the reaction. We developed spectroscopy maps which yield highly coveted information on the spatial distribution of oxide nuclei and the transition from chemisorbed oxygen to oxide. The STS maps capture the evolution of oxide during various stages of oxidation and provides valuable insight into the reaction as a function of composition of alloy.

Cr is the main alloying addition in Ni-based superalloys and the minimum amount of Cr necessary to form a continuous, passive oxide layer is 6-13 wt.% based on empirical observations. The passivating quality of an oxide layer strongly depends on the initial nucleation of the oxide, the oxide growth during continued oxidation, and eventual coalescence to form a complete oxide layer. However, the effect of Cr content on the initial nucleation and growth behavior of the oxide is not well understood. Similarly, the underlying mechanisms at the atomic scale and the role of electronic structure changes due to Mo addition are not well understood.

In this study, alloy thin films grown on MgO(100) substrates in an ultrahigh vacuum chamber are oxidized in situ at 300 °C with O2 exposure up to 130 L. In the initial stages of oxidation (0.5-7 L of O2), oxide nuclei are initially formed at the step-edges with some nucleation also present on the flat terraces. Subsequent oxygen exposure (>30 L) results in growth of existing oxide islands with additional nucleation of oxide. The amount of oxygen required for complete oxide coverage depends strongly on the Cr content of the alloy: >85% of the surface is covered with oxide in a Ni-14wt.%Cr alloy after 80 L oxidation while the same coverage is achieved in Ni-33wt.%Cr alloy after only 11.5 L. In contrast, we do not observe a complete oxide layer on Ni surface even after 180 L oxidation. Scanning tunneling spectroscopy maps provide spatially resolved electronic structure information and the variation of bandgap of the oxide as a function of oxide thickness and Cr content will be discussed. Preliminary data on the changes in the atomic and electronic structure of the thin film and oxidation behavior due to the addition of Mo will be presented.