AVS 57th International Symposium & Exhibition
    Vacuum Technology Monday Sessions
       Session VT+MN-MoM

Paper VT+MN-MoM10
Direct Simulation Monte Carlo Modeling of Miniature Vacuum Pumps

Monday, October 18, 2010, 11:20 am, Room Laguna

Session: MEMS Sensors, Vacuum Gauges, Measurements and Pumps
Presenter: B.J. Davis, Creare Incorporated
Authors: B.J. Davis, Creare Incorporated
R.W. Hill, Creare Incorporated
P.H. Sorensen, Creare Incorporated
R.J. Kline-Schoder, Creare Incorporated
Correspondent: Click to Email

NASA and other organizations have pressing needs for miniaturized high vacuum systems. Recent advances in sensor technology at NASA and commercial laboratories have led to the development of highly miniaturized time-of-flight, quadrupole, and ion trap mass spectrometers. However, high vacuum systems of adequate performance continue to be too large, heavy, and power hungry for man-portable mass spectrometers or spectrometers deployed on UAVs, balloons, or interplanetary probes. Terrestrial, man-portable applications impacted by this problem include military and homeland defense systems for detecting hazardous materials as well as portable leak detectors for commercial use.

For over 10 years, Creare has been developing the technologies required to design and build miniature high vacuum pumps. We have designed and built pumps that are as small as a D-cell battery, reach an ultimate pressure of 10e-7 torr, have a flow rate in excess of 5 L/s, and spin at 200,000 RPM. As mass spectrometers are reduced in size, the vacuum system requirements can be relaxed. As a consequence, Creare is developing an extremely low-cost and rugged high vacuum system whose performance is optimized for miniature mass spectrometers. The vacuum system is based on an innovative molecular drag pump designed to match the requirements of portable analytical instruments.

To support our miniature vacuum pump design efforts, Creare has developed statistical models of molecular drag pumps (MDP) in the free molecular flow regime. In this method, individual molecular trajectories through a simplified three-dimensional representation of the pump are calculated. The initial positions and velocities of the particles as they enter the pump are randomly generated, with statistics consistent with the gas states at the inlet and outlet of the pump. The free-molecular statistical simulation can be used to determine the probability that a molecule entering the pump at the inlet (outlet) exits through the outlet (inlet). In the free-molecular regime, these probabilities are sufficient to determine the pump’s capabilities for compression, flow rate, etc.

We will describe the modeling methods, the verification of the models using previously published data, and the results of special experiments performed to verify that the models can be used to support new miniature pump designs.