AVS 56th International Symposium & Exhibition | |
Thin Film | Thursday Sessions |
Session TF-ThA |
Session: | Next Generation Processing |
Presenter: | R.D. Torres, University of Florida |
Authors: | R.D. Torres, University of Florida S.L. Johnson, Vanderbilt University J. Hwang, University of Florida P.L. Burn, University of Queensland, Australia R.F. Haglund, Vanderbilt University P.H. Holloway, University of Florida |
Correspondent: | Click to Email |
The processing to create polymer thin films for organic light emitting diodes is limited to wet methods since molecular pyrolysis prevents the use of dry vacuum thermal evaporation methods. Wet methods have critical limitations such as poor thickness control, drying patterns, re-dissolution of previous layers, substrate limitations and others. In this work, a novel approach for the growth of thin polymer films, Resonant Infrared Matrix-Assisted Pulsed Laser Ablation (RIM-PLA), has been studied as a possible dry conformal deposition method for electroluminescent polymers. RIM-PLA was successfully used for the deposition of two model dendrimers: fluorescent and phosphorescent Ir-cored. A free-electron laser was tuned to the resonance frequency for the vibrational modes of two matrix solvents: toluene and chloroform. For chloroform, the alkyl C-H stretch (3.32 µm) and C-H bending (8.18 / 8.28 µm) modes were compared. For toluene, the C-H stretch (3.31 µm) and aromatic C=C stretch (6.23 µm) modes were compared. Targets made from flash-frozen, low-concentration solutions of the dendrimers were irradiated at each frequency while varying fluence and exposure times. The molecular structure integrity of the targets was characterized by NMR and FTIR spectroscopy, and MALDI-TOF spectrometry. The deposited film quality was characterized by surface roughness and topography measurements (AFM, stylus profilometry, optical/fluorescence microscopy), and luminance (photoluminescent spectra and quantum yields). The RIM-PLA deposited films were compared with films that were spin-coated from solution. It was found that the ablation characteristics of each mode were dependent on the solvent and not the dendrimer. Calculations from a thermal-rise model show that FEL pulsed- irradiation results in heating rates on the order of 108 – 109 K/s depending on the absorption coefficient of the selected mode. As a result, localized temperatures in the melted focal volume approach the solvent’s superheat limit (~0.8 Tc), leading to spinodal decay and subsequent phase explosion. I.e. ablation occurs via a rapid spontaneous homogeneous nucleation of vapor bubbles within the melted solvent, which in turn develops a shockwave that propagates and ejects different size droplets from the target surface. The size and the frequency of the droplets depend on the absorption properties of the selected mode. The deposited films' characteristics correlate well with the thermal-rise model.