AVS 49th International Symposium
    Manufacturing Science and Technology Tuesday Sessions
       Session MS+MM-TuA

Invited Paper MS+MM-TuA7
MEMS Technology Challenges for Volume Manufacturing

Tuesday, November 5, 2002, 4:00 pm, Room C-109

Session: Manufacturing Issues in MEMS and Related Microsystems
Presenter: V. Rao, Intel Corporation
Correspondent: Click to Email

MEMS(Micro Electro Mechanical Systems) is a silicon technology for fabricating miniature mechanical devices made mostly of beams, membranes and channels. These mechanical devices are integrated with electronics to form Microsystems which find use in Communications and computing, Inertial sensing, environmental sensing and Biomedicine. MEMS devices are particularly attractive in the personal communications space because they can provide significant benefits such as energy efficiency and small footprint. However as these are high volume markets the technology must provide the required reliability and cost characteristics for these applications. In RF systems today many passive devices are discrete and off chip. MEMS technology provides a way to integrate the high value passive elements (such as switches, filters and high Q inductors) thereby reducing footprint and enhancing performance. Another example in the communication space is in the use of micromirrors for all optical switching. This is very compelling as light signals can be switched directly in the optical domain by moving mirrors avoiding the expensive Optical to Electrical to Optical conversion as is currently done. This paper will discuss some of the key manufacturing hurdles that must be overcome to realize the reliability and cost benefits that MEMS technology must meet. We will start by discussing key process modules that differentiate MEMS technology from traditional CMOS. We will then describe the stare of the art for these modules today and discuss the technological hurdles that must be addressed for future volume manufacturing.