AVS 61st International Symposium & Exhibition
    Plasma Science and Technology Friday Sessions
       Session PS2-FrM

Paper PS2-FrM11
Single Step Conversion of Metal/Polymer Films to Flexible, Electrically Conductive Patterns by a Scanning Atmospheric-Pressure Microplasma Process

Friday, November 14, 2014, 11:40 am, Room 308

Session: Plasma Surface Interactions II
Presenter: Souvik Ghosh, Case Western Reserve University
Authors: S. Ghosh, Case Western Reserve University
R. Yang, Case Western Reserve University
A.C. Barnes, Case Western Reserve University
S. Rowan, Case Western Reserve University
C.A. Zorman, Case Western Reserve University
P.X.-L. Feng, Case Western Reserve University
R.M. Sankaran, Case Western Reserve University
Correspondent: Click to Email

Atmospheric-pressure plasmas are often used to modify the surface of thin polymer films because of their ability to carry out reactions at low temperature and add unique functionality via radical chemistry. Recently, polymer films containing metal components have been exposed to plasmas to convert dispersed metal cations to supported metal nanoparticles. [1,2,3]

Such materials may be of interest for emerging applications in organic electronics, photovoltaics, and medical devices. However, few studies have assessed the electrical conductivity which is critical to these technologies.

Here, we show that polymer films loaded with metal cations can be converted to electrically conductive surfaces by an atmospheric-pressure plasma process. [4] Films of polyacrylic acid are loaded with Ag cations by solution processing and doctor’s blade casting technique. The films are exposed to an atmospheric-pressure microplasma jet so that by scanning the plasma across the surface, microscale patterns with ~300 μm line width are produced. Reduction to crystalline metal is confirmed by X-ray diffraction. Characterization of the films by scanning electron microscopy and energy dispersive spectroscopy reveals that plasma exposure results in nucleation and growth of aggregated Ag nanoparticles. Additionally, cross sectional images show that the formation of Ag is limited to near the surface (~5 μm). Electrical characterization of the films shows that the patterns are highly conductive with a bulk resistivity of ~1 mΩ-cm. To understand the mechanism for reduction, we compared our process with UV irradiation, heating, and laser treatment. None of these approaches produced similar reduction, crystallinity, or conductivity. We hypothesize an electrodiffusion model whereby Ag cations diffuse in the polymer film only in the presence of the plasma which creates an electric field through the film. This results in an enrichment of Ag cations at the surface. Reduction by the plasma then leads to a near-surface metallized layer. Thus, highly conductive surface patterns are generated from relatively low loadings of metal . References: [1] J. J. et al., Langmuir 22, 11388 (2006). [2] S. W. Lee et al., Adv. Func. Mater.21, 2155 (2011). [3] S. W. Lee et al., Macromolecules45, 8201 (2012). [4] S. Ghosh et al., ACS Appl. Mater. Interfaces 6, 3099 (2014).