AVS 58th Annual International Symposium and Exhibition
    Applied Surface Science Division Tuesday Sessions
       Session AS-TuP

Paper AS-TuP15
Investigation of Precious-Metal/Metal-Oxide-Support Interactions in Automotive Catalytic Converters using a Pd/ Ce0.7Zr0.3O2 Model Planar Catalyst System

Tuesday, November 1, 2011, 6:00 pm, Room East Exhibit Hall

Session: Applied Surface Science Poster Session
Presenter: Obiefune Ezekoye, University of Michigan
Authors: O.K. Ezekoye, University of Michigan
M.I. Nandasiri, Western Michigan University
T. Varga, Pacific Northwest National Laboratory
P. Nachimuthu, Pacific Northwest National Laboratory
W. Jiang, Pacific Northwest National Laboratory
S.V.N.T. Kuchibhatla, Pacific Northwest National Laboratory
S. Thevuthasan, Pacific Northwest National Laboratory
X. Pan, University of Michigan
G.W. Graham, University of Michigan
Correspondent: Click to Email

Ceria-zirconia mixed oxide (CZO) has been incorporated into automotive catalysts as a support material for precious metals (Pt, Rh, Pd) due to its highly desirable redox properties. However, at high operating temperatures, certain interactions between CZO and precious metal particles may adversely affect the performance of the catalytic converter. Thus, it is important to investigate the CZO/precious-metal interactions under redox conditions. Here, the preparation of Pd/CZO thin films as model planar catalyst systems will be described together with a systematic study of an important adverse interaction, the encapsulation of Pd particles by CZO, using a combination of x-ray diffraction (XRD) and high resolution transmission electron microscopy (HRTEM).

Ceria-zirconia (Ce0.7Zr0.3O2) thin films with thickness ranging from 10-200 nm were grown on (111) yttria-stabilized zirconia (YSZ) by oxygen plasma assisted molecular beam epitaxy (OPA-MBE). The epitaxial layer growth of CZO on YSZ(111) was confirmed by in-situ reflection high energy electron diffraction (RHEED). Atomic force microscopy (AFM) images revealed the smooth surface of the films with low roughness values (3-8 Å). Rutherford backscattering spectrometry (RBS) data along channeling and random geometries showed the minimum yield (χmin) of 13% for Ce with no inter-diffusion of metal atoms at the film/substrate interface. The single crystal nature of the film with CZO(111) orientation was confirmed by XRD data. Following the growth and characterization of thin films, ~1 monolayer of Pd was deposited on CZO(111) by thermal evaporation in a UHV chamber. After air calcination at 600 °C, the Pd/CZO films were reduced in 1% H2/N2 at 200°C, followed by annealing in N2 at 700 °C. Due to the additional reduction-induced compressive stress, the 10 nm and 40 nm films broke up and formed a rough surface with 10-20 nm CZO mesas, as observed by HRTEM. However, films with a thickness above ~50 nm were stable, and Pd particles that formed on the surface became partially encapsulated by migration of CZO. In the films with a thickness above ~50 nm, the native compressive stress induced by the lattice mismatch between the film and substrate was relaxed by misfit dislocations at the interface, as revealed by high resolution scanning TEM images, to varying degree, depending on film thickness, but the extent of encapsulation appeared to be about the same for all film thicknesses. These results suggest that the driving force for the partial encapsulation resides in the nature of CZO, and is not simply a consequence of the lattice-mismatch-induced compressive stress in the films.