AVS 56th International Symposium & Exhibition
    MEMS and NEMS Friday Sessions
       Session MN-FrM

Paper MN-FrM7
Fabrication of Overhanging Magnet-Tipped Cantilevers for Nanoscale Scanned-Probe Magnetic Resonance

Friday, November 13, 2009, 10:20 am, Room B3

Session: Multi-scale Interactions of Materials and Fabrication at the Micro- and Nano-scale
Presenter: J.G. Longenecker, Cornell University
Authors: J.G. Longenecker, Cornell University
S.A. Hickman, Cornell University
L.E. Harrell, United States Military Academy
J.A. Marohn, Cornell University
Correspondent: Click to Email

Mechanical detection of magnetic resonance opens up exciting possibilities for characterizing soft materials at nanometer-scale, and potentially atomic-scale, resolution. Scanned-probe detection of single-spin electron paramagnetic resonance has been demonstrated. Proton images exhibiting 4 nm resolution have recently been acquired via magnetic resonance force microscopy (MRFM), albeit in an experiment with the sample glued to the cantilever. With the goal of pushing proton imaging resolution beyond 4 nm in a true scanned-probe experiment capable of imaging potentially any thin-film sample, we have taken up the challenge of fabricating attonewton-sensitivity cantilevers with integrated nanorod magnetic tips.

Since the force exerted on the cantilever, per spin, is proportional to the field gradient from the magnetic tip, achieving single proton sensitivity requires reducing the magnetic nanorod diameter to below 50 nm. In the most sensitive scanned-probe magnetic resonance measurements to date, a magnetic particle was manually affixed to the cantilever and the particle diameter reduced to ~150 nm by focused-ion-beam (FIB) milling. Unfortunately, FIB is a serial process and it is difficult to see how FIB milling can be used to make MRFM tips smaller than ~150 nm due to ion-beam damage limitations.

We demonstrate a method for batch-fabricating attonewton-sensitivity silicon cantilevers with integrated nickel tips having critical dimensions of 70 nm. The magnets are patterned by electron-beam lithography and can therefore potentially be made even smaller. The overall fabrication protocol involves thirty-eight carefully-integrated processing steps, including three electron beam lithography steps and two isotropic etching steps. A crucial feature of our cantilever design is that their narrow magnetic tip overhangs the leading edge of the cantilever by up to 400 nm, which minimizes extraneous force and frequency noise in the MRFM experiment known to arise from interactions of the cantilever charge with fluctuating electric fields and field gradients in the sample. Cantilever magnetometry indicates that the tips are nearly fully magnetized. We will detail ongoing work to develop cobalt tips, to push magnet critical dimensions to less than 50 nm, and to study the chemical structure of the tips using high-resolution transmission electron microscopy.