AVS 54th International Symposium
    Vacuum Technology Thursday Sessions
       Session VT-ThP

Paper VT-ThP14
A Low Pressure Chemical Vapor Deposition (LPCVD) System Designed for Epitaxial Growth of 3C-SiC on Si

Thursday, October 18, 2007, 5:30 pm, Room 4C

Session: Vacuum Technology Poster Session (including Student Poster Competition with Cash Award)
Presenter: M.P. Orthner, University of Utah
Authors: M.P. Orthner, University of Utah
F. Solzbacher, University of Utah
L.W. Rieth, University of Utah
E. Jung, University of Utah
Correspondent: Click to Email

Silicon carbide (SiC) can be used as electronic material at high temperatures (>500°C) and in aggressive/corrosive gas and fluid media. Depositing thin films of 3C-SiC on Si will permit use of existing Si processing technologies on the substrate while the 3C-SiC is processed as the active layer. Cubic silicon carbide (3C) is the only polytype that can be epitaxially grown on Si. This material combination makes SiC useful in pressure sensors, accelerometers, and for encapsulation. A key problem for 3C-SiC is the number of defects formed during growth due to a 20 % lattice mismatch. The deposition of 3C-SiC on Si by low pressure chemical vapor deposition (LPCVD) has been reported using a number of different precursors and a wide range of operating conditions. Growth temperatures range from 650°C to 1400°C and pressures range from atmospheric to mTorr. An LPCVD reactor with unique hot zone geometry has been developed to achieve the required growth conditions to study the growth of 3C-SiC on Si. The system is a cold wall design using a 304 stainless steel (SS) water cooled vacuum chamber. Pressure feedback is controlled using a butterfly valve and MKS capacitance manometer down to 50 mTorr and is currently limited by the Alcatel 813B dry pump. The resistive heater is a 7" diameter graphite spiral used to heat 2", 3", 4", and 6" Si substrates. The heater is mounted 1" above the graphite wafer chuck that is rotated by a stepper motor to increase uniformity. An Omega IR2P optical pyrometer and temperature controller are used in conjunction with the 180A phase angle fired SCR to measure and control the substrate temperature. Substrate temperatures in excess of 1400°C have been achieved. A custom designed horizontal flow showerhead manufactured from 316L SS is located on the side of the wafer chuck. The gases pass horizontally over the heated Si substrates to form thin films. Silane and propane precursors are used to grow the 3C-SiC using the conventional carbonization growth technique first introduced by S. Nishino. Initial deposition of very thin (< 100nm) 3C-SiC on Si (100) substrates have been grown in the described reactor. Deposition conditions maintained a process pressure of 250 mTorr with temperatures ranging from 1200°C to 1400°C. The chemical composition, crystal morphology and surface properties were investigated in relation to the growth temperature.