AVS 66th International Symposium & Exhibition
    Advanced Surface Engineering Division Friday Sessions
       Session SE+AS+SS-FrM

Paper SE+AS+SS-FrM7
Development of Ultra-thick CrAlAgN Coatings by HiPIMS for Self-lubrication at Elevated Temperatures

Friday, October 25, 2019, 10:20 am, Room A215

Session: Tribology: From Nano to Macro-scale
Presenter: Jianliang Lin, Southwest Research Institute
Authors: J. Lin, Southwest Research Institute
X. Zhang, Southeast University, China
Correspondent: Click to Email

The pursuit of advanced coating systems to provide sufficient oxidation resistance and self-lubrication for high temperature tribological application continues. One of the approaches is to dope traditional hard transition metal nitride coatings with solid lubricants, e.g. Ag, Au, which diffuses towards coating surface to provide lubrication at elevated temperatures. However, the long term performance of these self-lubricating coatings at high temperatures in ambient air is limited by the rapid out diffusion of Ag, which is strongly affected by many factors, e.g. the volume fraction of the dopant and the density of the coating. It is expected that dense coating structure combined with increased coating thickness is helpful for achieving long term lubrication performance. In this paper, ultra-thick CrAlAgN coatings (50 µm) are deposited on steel and cement carbide substrates using high power impulse magnetron sputtering (HiPIMS) by carefully control the processing parameters. The structure and composition of the coatings were first tailored to achieve a combination of good adhesion, high density and good mechanical strength with HiPIMS deposition. The Ag concentration in the coatings is varied in the range of 3-10 at.%. For the coating performance, the oxidation resistance of the coating were studied in ambient air using isothermal test. The high temperature wear resistance of the coating was measured using a high temperature pin-on-disc tribometer in the ambient air from 500 °C to 900 °C. It was found that Ag doping degrades the mechanical strength and oxidation resistance of the CrAlN coatings, but the ultra-thick CrAlAgN coating show robust self-lubricating performance at high temperatures.