AVS 66th International Symposium & Exhibition
    Nanometer-scale Science and Technology Division Tuesday Sessions
       Session NS-TuA

Paper NS-TuA8
Development of Near-Field Electrospinning for 3D Nanofabrication for tissue engineering applications

Tuesday, October 22, 2019, 4:40 pm, Room A222

Session: Recent Advances in Nanoscale Probing and Fabrication
Presenter: Alex Nagle, University of Wollongong, Australia
Correspondent: Click to Email

The major goal in this work was to mimic the nanofibrous proteins found in the neural extracellular matrix (nECM). NFES is a versatile nanofiber patterning technique, utilising additive layer-by-layer deposition to create nanofibrous microstructures. However, high volume can be a difficult to achieve due to inhibition of the ejection process by polymer build-up. To mimic the 3D nECM, led to the development of a new technique: Suspension Near-Field Electrospinning (SNFES).

Suspended, aligned fibres can be printed across void space between electrodes and so a strategy of using free standing electrode pillars to support distributed PEO fibres within space was investigated. This strategy relied on a high accuracy, software integrated NFES system as well as 3D printed pillar electrodes, fabricated by Selective laser melt (SLM). Interpillar motion of the emitter, drew fibers between four-pillar electrodes, demonstrating SNFES.

The process parameters, working distance, maximum stage speed, voltage, PEO solution concentration, and pattern iteration effects of SNFES through orthogonal experiments. The need for more complex structures in TE, led to the development of further pattern types, working around the simple four-pillar structure, to produce crossing arrays. Alignment of the arrays was accurate to ± 5°; diameter was modulated by the process parameters; while density exponentially decayed at high iteration by the electrostatic inhibitory effects.

Finally, ultrafine polycaprolactone (PCL) fiber arrays prepared using SNFES, then encapsulated into a biocompatible gellan gum methacrylate (GGMA) hydrogel matrix, to mimic the nanofibrous proteins of the nECM. Parametric studies varying fiber diameter, as well as electrode pillar design and pattern iteration; elucidated the encapsulated array effects. It was found that fiber encapsulation led to dramatic improvements in the constructs mechanical properties, raising the storage modulus from 0.17 up to 1.28 kPa, (native tissue 0.5 -1kPa) upon minimising the fiber diameter below 1 micron.

The findings of this research are significant as it creates for the first time a suspended polymer nanoarray, in a directed manner, which can be extended across multiple working 3D planes in situ. The hybrid fiber-gel systems can be mechanically tailored based on the findings of the parametric experiments. The increase in nanoarray volume and density achieved here is expected to address challenges of producing hierarchical tissue constructs in 3D.

Acknowledgements

The authors acknowledge the Australian Research Council financial support of the Australian Research Council (ARC) Centre of Excellence Scheme (Project CE 140100012).