AVS 64th International Symposium & Exhibition
    Manufacturing Science and Technology Group Thursday Sessions
       Session MS-ThM

Paper MS-ThM4
Analysis of Textile Surface Characteristics for Direct Write Printing of Ink-based Textile Electronics

Thursday, November 2, 2017, 9:00 am, Room 5 & 6

Session: Additive and Other Novel Manufacturing Techniques
Presenter: Jesse Jur, North Carolina State University
Authors: J.S. Jur, North Carolina State University
R. Bhakta, North Carolina State University
H. Shahariar, North Carolina State University
H. Soewardiman, North Carolina State University
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Direct write printing is studied as a method for producing large-area electronics directly onto flexible textile substrates. This process delivers viscous conductive particle inks in the range of 1 - 20 kilo-cps to a surface via a pressure-backed nozzle, making it a process that has key similarities and differences to traditional screen-printing and ink-jet printing. In this work, key correlations are defined between the print head speed and viscosity on the ability to design electronic device structures on textile substrates. For standard surface printing on the textile, sheet resistance values ranges from 5 - 16 mOhms/sq for Ag and Ag/AgCl inks. In addition, the ability to design devices through the bulk of the textile is explored. Ink penetration is shown to vary between to 100 microns into the textile structure based on the hydrophobic characteristic of the textile substrate, ink viscosity and the delivery pressure of the ink. Such penetration is shown to fabricate multi-layered printed structures on the surface and back of the textile. Device applications range from printed/flexible heaters, antennas, circuit boards, and dry electrodes for biopotential monitoring.