AVS 62nd International Symposium & Exhibition
    Selective Deposition as an Enabler of Self-Alignment Focus Topic Thursday Sessions
       Session SD+AS+EM-ThM

Paper SD+AS+EM-ThM2
Mechanistic Understanding of Surface-Selective Chemical Vapor Deposition of Copper Films Using a Molecular Inhibitor

Thursday, October 22, 2015, 8:20 am, Room 210F

Session: Fundamentals of Selective Deposition
Presenter: Elham Mohimi, University of Illinois at Urbana Champaign
Authors: E. Mohimi, University of Illinois at Urbana Champaign
S. Babar, University of Illinois at Urbana Champaign
B. Trinh, University of Illinois at Urbana Champaign
G.S. Girolami, University of Illinois at Urbana Champaign
J.R. Abelson, University of Illinois at Urbana Champaign
Correspondent: Click to Email

Surface-selective chemical vapor deposition of thin films can enable the fabrication of nanoscale devices by eliminating difficult patterning and etching steps. However, stray nucleation of film on the non-growth surface due to defect or impurity sites remains a challenging problem. We previously demonstrated the use of molecular growth inhibitors in copper CVD to control morphology, ranging from a smooth and continuous thin film to particles in a narrow size distribution. Here, we show that an inhibitor can also be used to afford essentially perfect selective growth. Addition of vinyltrimethylsilane (VTMS) molecules during copper CVD from the Cu(hfac)VTMS precursor reduces the growth rate of copper on copper by a factor of four, but reduces the Cu deposition on thermal SiO2 or porous carbon doped SiO2 to below one monolayer (area averaged). In-situ FTIR and mass spectroscopy show that the VTMS undergoes associative desorption with adsorbed Cu(hfac) intermediate on the non-growth surface, and is responsible for the surface selective deposition of copper only on the intended (metallic) substrate areas. The processing window for this method is wide in terms of VTMS pressures (> 1 mTorr), growth times (1-90 min), and substrate temperature (100-180°C).