AVS 62nd International Symposium & Exhibition
    MEMS and NEMS Wednesday Sessions
       Session MN+AM-WeA

Paper MN+AM-WeA10
Fabrication of High Aspect Ratio Millimeter-Tall Free Standing Post Arrays using Carbon-Nanotube-Templated Microfabrication with a Sacrificial Hedge

Wednesday, October 21, 2015, 5:20 pm, Room 211A

Session: Emerging Materials & Fabrication Technologies toward Scalable & Additive Nanomanufacturing II
Presenter: Guohai Chen, Brigham Young University
Authors: G.H. Chen, Brigham Young University
R. Vanfleet, Brigham Young University
R.C. Davis, Brigham Young University
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Carbon-nanotube-templated microfabrication (CNT-M) has shown precise high aspect ratio features in interconnected geometries.1 However, the feature of isolated posts remains challenging.2 Here we developed a process which involves fabrication of CNT posts connected by supporting hedges using CNT-M followed by oxygen plasma etching to remove the sacrificial hedges. We have explored the fabrication of posts with diameters from 10-40 um and heights up to 1.3 mm using sacrificial hedges of 1-5 um in width. With the CNT template, isolated free standing posts from a variety of materials can be made. For example, silicon or silicon nitride posts can be fabricated by infiltrated with silicon or silicon nitride. The creation of hybrid carbon/metal (copper, nickel) posts can also be realized through pulse electroplating.

1. J. Song, et al. Carbon-Nanotube-Templated Microfabrication of Porous Silicon-Carbon Materials with Application to Chemical Separations. Adv. Funct. Mater., 2011, 21, 1132.

2. K. Moulton, et al. Effect of iron catalyst thickness on vertically aligned carbon nanotube forest straightness for CNT-MEMS. J. Micromech. Microeng., 2012, 22, 055004.