AVS 59th Annual International Symposium and Exhibition
    Energy Frontiers Focus Topic Wednesday Sessions
       Session EN+PS-WeM

Paper EN+PS-WeM4
Novel Processing Routes of Silicon Nanocrystals in a Remote Expanding Thermal Plasma for Photovoltaic Applications

Wednesday, October 31, 2012, 9:00 am, Room 15

Session: Plasmas for Photovoltaics and Energy Applications
Presenter: I. Dogan, Eindhoven University of Technology, Netherlands
Authors: I. Dogan, Eindhoven University of Technology, Netherlands
S.L. Weeks, Colorado School of Mines
K. Dohnalova, University of Amsterdam, Netherlands
T. Gregorkiewicz, University of Amsterdam, Netherlands
S. Agarwal, Colorado School of Mines
M.C.M. van de Sanden, Dutch Institute for Fundamental Energy Research, Netherlands
Correspondent: Click to Email

The interest in silicon nanocrystals (Si-NCs) has considerably increased since the observation of carrier multiplication and separation between adjacent Si-NCs. This mechanism might potentially enable a more efficient solar spectrum conversion. For successful integration of Si-NCs into solar cells, the key issues are size control, crystalline quality, surface preparation and cost efficient production of Si-NCs. Previous works have failed to address the latter point because they require multiple production steps yet with an insufficient amount of produced Si-NCs. Here, a novel synthesis method of Si-NCs by using a remote expanding thermal plasma (ETP) is presented, that allows a direct utilization for large scale production. One-step route synthesis of Si-NCs is realized in an argon/silane plasma with remarkable throughputs above 100mg/min of Si-NCs. Formation of Si-NCs is favoured by means of silane polymerization reactions. In contrast to the common belief of particle coagulation, all Si-NCs are found to be formed by nucleation as revealed from TEM analysis of the Si-NCs produced. TEM, Raman spectroscopy (RS) and photoluminescence spectroscopy (PL) consistently demonstrate that the Si-NCs have a size distribution in the range 2-140nm which is related to differences in residence times in the different zones of the reactor. To move towards a better control of the size distribution, a series of size separation experiments is discussed. Two approaches are proposed: spatial confinement of the plasma zones where the smaller Si-NCs are formed or a time modulation of the silane flow injected into the reactor. It will be shown that using these methods an average Si-NC size distribution of 5nm can be reached. Moreover, based on the results of time modulation, the role of different plasma species on the formation of small and large Si-NCs will be discussed. The observation of step-like enhancement of luminescence quantum yield with increased photon energy, which is a sign of carrier multiplication between Si-NCs will be discussed. It is expected that the ETP approach is capable to dramatically increase the production efficiency of Si-NCs to scalable throughputs without any loss of quality.