AVS 59th Annual International Symposium and Exhibition
    Energy Frontiers Focus Topic Wednesday Sessions
       Session EN+PS-WeM

Paper EN+PS-WeM11
Fabrication of 3D Array Si Quantum Dots Superlattice using Biotemplate and Neutral Beam Etching

Wednesday, October 31, 2012, 11:20 am, Room 15

Session: Plasmas for Photovoltaics and Energy Applications
Presenter: M.E. Fauzi, Tohoku University, Japan
Authors: M.E. Fauzi, Tohoku University, Japan
M. Igarashi, Tohoku University, Japan
W. Hu, Tohoku University, Japan
S. Samukawa, Tohoku University, Japan
Correspondent: Click to Email

Quantum dots have been used in many novel optoelectronic devices due to its quantum effect characteristics. To further improve quantum dots light absorption efficiency, it is vital to increase number of quantum dots while keeping straight alignment in vertical direction. However, in the conventional method using bottom-up approach, fabricated quantum dots structure is not uniform and well-aligned in vertical direction, while the conventional top-down etching has limitations in fabrication of nanometer size and leaves high-density defects. In previous study, we have fabricated well-ordered arrangement of high-density 2 dimensional (2D) array (7×1011 cm-2) silicon nanodisk (Si-NDs) with a new process using bio-template and damage-free neutral beam etching (NBE). In this paper, we developed technology for fabricating 3D array of Si NDs with single step NBE technique and biotemplate technology, focusing on well-aligned structure in vertical direction.

Firstly, we deposited 4 layers of 4 nm-thick Si layer with 2 nm-thick silicon carbide (SiC) as its matrix using thin film deposition technique. Then, bio-template was quasi-hexagonally arranged and used as mask during our etching process.These bio-templates provide 6 nm space between etching masks. After NBE process, high aspect ratio of 12 is achieved. The key technology in our approach is to utilize low-selectivity etching process to etch high aspect ratio structure in single step. Single step etching is made possible for three reasons. First, oxide layer on top of our Si/SiC structure was first removed by NF3 gas/hydrogen radical treatment. Secondly, SiC that was used as matrix material has a comparable etching rate compare to Si. In our research, we make use of Si/SiC’s low selectivity (1.3) to conduct a well-aligned vertical etching process. Thirdly, a high selectivity for Si/SiC structure to iron-core etching mask. After chlorine NBE process, iron-core mask pattern was precisely transferred, and anisotropic etching profile was achieved. Our SEM images of the top-view and cross-section view exhibits well-aligned, uniformity, high aspect ratio nano-columns. Lastly, we deposit SiC layer to complete Si/SiC matrix. As a result, we successfully fabricated 4 layers-stacked Si-NDs with sub-10 nm in diameter and 2 nm space between nanodisks.

We hope quantum dots superlattice fabricated by our technology could be used in quantum dot solar cell application for higher conversion efficiency.