AVS 46th International Symposium
    Organic Electronic Materials Topical Conference Monday Sessions
       Session OE+EM+FP-MoA

Invited Paper OE+EM+FP-MoA5
Fabrication of Organic Microstructures Using Soft Lithography

Monday, October 25, 1999, 3:20 pm, Room 616/617

Session: Transport and Nanostructures in Organic Films
Presenter: G. Whitesides, Harvard University
Correspondent: Click to Email

Chemistry, with stimulus from biology, is beginning to develop a range of new concepts for fabrication of microsystems: these include self-assembly, non-covalent synthesis, microprinting, micromolding, microfluidic patterning, microelectrochemistry, and related techniques designed to make it possible to design complicated structures having electrical, optical, biological or magnetic functionality and to replicate these systems efficiently. These concepts suggest approaches to fabrication that are substantially different from photolithography in their areas of application. The phrase "soft lithography" encompasses one core set of techniques for replication. The techniques included in soft lithography include the formation of self-assembled monolayers, the patterning of these monolayers using microcontact printing, the fabrication of structures inside small channels using microfluidic methods, and the fabrication of small (< 50 nm) polymer structures using transfer molding and replica molding. The adjective "soft" in the phrase "soft lithography" refers to the elastomeric stamps or molds that are important in many of these techniques, and to the properties of organic materials in general. These techniques may use photolithography, but normally primarily during the step that fabricates the master. This talk will outline progress in this area: from homogeneous self-assembled monolayers (SAMs) to transistors, and from molecular self-assembly to the self-assembly of macro-scale objects. Areas of application in which soft lithography is promising include 3-D fabrication and pattern transfer to non-planar surfaces, large-area patterning, low-cost additive fabrication, rapid prototyping (especially of microanalytical and microfluidic systems), fabrication of systems where control of surface chemistry is crucial (e.g., cell biology) and fabrication of MEMS. Key problems are defect densities, distortions in the elastomeric masks/stamps/molds, and fabrication requiring multiple registered levels of fabrication. Reviews: "Soft Lithography" Xia, Y. and Whitesides, G. M., Angew. Chem. Intern. Ed. Engl. 1998, 37, 550-575. "Soft Lithography" Xia, Y. and Whitesides, G. M., Annu. Rev. Mater. Sci. 1998, 28, 153-184.