AVS 62nd International Symposium & Exhibition
    Thin Film Wednesday Sessions
       Session TF+AS+EM+EN+MN-WeA

Paper TF+AS+EM+EN+MN-WeA11
The Influence of Thin Binder Films on Reaction Behavior in Reactive Powder Complexes

Wednesday, October 21, 2015, 5:40 pm, Room 111

Session: CV Infiltration Methods and Energetic and Thermal Properties of Thin Films
Presenter: Robert Reeves, Lawrence Livermore National Laboratory
Authors: R.V. Reeves, Lawrence Livermore National Laboratory
K.T. Sullivan, Lawrence Livermore National Laboratory
A.E. Gash, Lawrence Livermore National Laboratory
Correspondent: Click to Email

With the recently renewed interest in additive manufacturing (AM), there has been a recent upswell in the number of AM processes available. One such process that could be useful for reactive materials utilizes a curable liquid binder to adhere loose powders into coherent solid forms. In this process, tap-density powders are nearly saturated with binder, so the resulting film of binder present on each particle can represent a significant contaminant to the reaction system. In this work, the effect of the binder on reaction behavior in the Ni-Al system is explored. First, the distribution of binder and its elemental constituents are studied by electron microscopy and energy dispersive spectroscopy for powders with varying levels of binder saturation. Then, the effect of binder on the reaction kinetics and overall behavior is investigated. The change in overall heat release and apparent activation energy are quantified through differential scanning calorimetry, and the bulk reaction propagation rate is measured by high speed photography as a function of the weight fraction of binder in the compact. Finally, the reaction products are identified through x-ray diffraction. In all tests, comparisons are made to the neat Ni-Al system.

This work performed under the auspices of the U.S. Department of Energy by Lawrence Livermore National Laboratory under Contract DE-AC52-07NA27344.