AVS 58th Annual International Symposium and Exhibition
    Advanced Surface Engineering Division Wednesday Sessions
       Session SE+PS-WeA

Paper SE+PS-WeA1
An Investigation of the Influence of Hybrid Current Modes on the Plasma Behavior during Plasma Electrolytic Oxidation (PEO) Coating Process on Mg and Mg- Alloys

Wednesday, November 2, 2011, 2:00 pm, Room 104

Session: Atmospheric Pressure Plasmas
Presenter: Riyad Hussein, University of Windsor, Canada
Authors: R.O. Hussein, University of Windsor, Canada
D.O. Northwood, University of Windsor, Canada
X. Nie, University of Windsor, Canada
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The increased use of magnesium alloys is considered one of the more promising methods for light-weighting in the automotive industry since, for a given strength level, Mg represents a 57% weight reduction over steel and 8% weight reduction over aluminum. However, due to its high chemical and electrochemical activity, magnesium has poor corrosion resistance in aqueous and other environments. In order for Mg and its alloys to find increased usage, there is a need to surface engineer these materials for improved corrosion and wear resistance. Plasma Electrolytic Oxidation (PEO) is an electrochemical process working at atmospheric pressure that uses an environmentally-friendly aqueous electrolyte to oxidize the metal surfaces to form ceramic oxide coatings which impart a high corrosion and wear resistance. The properties and structure of PEO coatings are dependent on parameters such as substrate metallurgy, composition of the electrolyte and the process conditions including current density, current mode and processing time. In this study we investigated the effect of current mode on plasma temperature and coating properties of PEO coatings formed on pure magnesium and an AM60B magnesium alloy (mass fraction: Al 5.6–6.4%, Mn 0.26–0.4%, Zn ≤ 0.2%, balance Mg). Unipolar, bipolar and hybrid (combination of both) current modes were used in this work. Optical Emission Spectroscopy (OES) was employed to study the plasma species, and electron temperature of the plasma. The morphology and microstructure of the coatings were investigated using Scanning Electron Microscopy (SEM). Potentiodynamic polarization in a 3.5% NaCl solution was used for the corrosion investigations.