AVS 58th Annual International Symposium and Exhibition
    Plasma Science and Technology Division Thursday Sessions
       Session PS-ThP

Paper PS-ThP22
Characterization of an ECR Etching Reactor using a Retarding Field Energy Analyzer

Thursday, November 3, 2011, 6:00 pm, Room East Exhibit Hall

Session: Plasma Science and Technology Poster Session
Presenter: Borislav Dolinaj, Impedans Ltd., Ireland
Authors: B. Dolinaj, Impedans Ltd., Ireland
D. Gahan, Impedans Ltd., Ireland
P. Scullin, Impedans Ltd., Ireland
D. O' Sullivan, Impedans Ltd., Ireland
MB. Hopkins, Impedans Ltd., Ireland
V. Milosavljevic, NCPST Dublin City University, Ireland
S. Daniels, NCPST Dublin City University, Ireland
Correspondent: Click to Email

Microwave plasma sources are widely used in industrial plasma processing devices for their favorable characteristics. In particular, electron cyclotron resonance (ECR) reactors offer a number of desirable characteristics for plasma etching and deposition, including higher plasma density, lower ion energy, lower pressure operation, and higher uniformity compared with the conventional radio frequency (RF) type plasmas. ECR devices designed for commercial use usually provide the user with very limited access for controlling and characterizing the plasma conditions.

Retarding field energy analyzers (RFEAs) are generally used to measure the ion energy distribution function (IEDF) at electrically grounded surfaces. An RFEA can also be used to measure IEDFs at the surface of radio-frequency (RF) driven electrodes by electrically isolating it from the ground reference. The RFEA then “follows” the RF bias without disturbing it. Using the same principle, but applying grid bias signals of opposite polarity, one can also measure the electron energy distribution function (EEDF) at the surface of RFEA. From the measured IEDFs and EEDFs it is possible to calculate the respective ion and electron flux and energy. These quantities are key parameters in plasma surface processing. Therefore, the metrological capabilities of the RFEA together with its non-perturbing in situ operation makes it a convenient diagnostic tool for characterizing plasmas in devices like ECR etching reactors.

In this work we present IEDF measurements at the surface of an RF driven electrode using a RFEA installed in an industrial ECR etching reactor. The RFEA is mounted at the RF biased electrode (on which the SiO2 wafer is mounted) and is connected through high input impedance low pass filters to the ground referenced grid bias signals. The RFEA installation does not require any modifications to the reactor since the signal cabling is taken out to atmosphere through an existing unused port located in the vacuum pump tunnel. The discharge control parameters were varied as follows; pressure 5 to 20 mTorr, flow rate 10 to 50 sccm of pure argon and oxygen, microwave input power 750 to 1500 W, RF input power 0 to 250W, and a variety of magnetic field profiles. The radial location of RFEA has also been varied. The measured fluxes and energy distribution of the ions and electrons impacting the wafer surface are presented and discussed.