AVS 56th International Symposium & Exhibition
    Tribology Focus Topic Wednesday Sessions
       Session TR+SE-WeA

Paper TR+SE-WeA10
Crystallography-Dependent Self-Lubrication on Nickel Surfaces During Wear

Wednesday, November 11, 2009, 5:00 pm, Room C4

Session: Advances in Surface Engineering for Friction and Wear Control
Presenter: C.C. Battaile, Sandia National Laboratories
Authors: C.C. Battaile, Sandia National Laboratories
S.V. Prasad, Sandia National Laboratories
J.R. Michael, Sandia National Laboratories
P.G. Kotula, Sandia National Laboratories
Correspondent: Click to Email

Wear experiments on Ni surfaces show that stable, nanocrystalline tribofilms can form under appropriate tribological conditions, even on single crystals. The presence of these nanocrystalline layers is qualitatively dependent on the crystallography of the surface and wear orientations, and are responsible for a marked reduction in friction on bare contact, suggesting numerous surface engineering possibilities. For example, when a 1 N normal load and 3.75 mm/s tangential speed are applied to a 1/8" diameter Si3N4 ball in contact with electropolished single-crystal Ni in a dry nitrogen environment, the measured friction coefficient is usually in the range 0.6 to 0.8. However, when the Ni surface is of the {110} type and the sliding direction is <211>, the friction coefficient abruptly drops to 0.3 after about 500 cycles, where it remains indefinitely. Modeling of this phenomenon, based on crystal plasticity, microstructure formation, and grain boundary sliding, suggests that the self-lubrication is due to the capacity of ultra-fine-grained microstructures to support grain rotation. Wear experiments on bulk nanocrystalline Ni deposits support this hypothesis by demonstrating low friction coefficients (around 0.3) and virtually no wear-in under low loads and sliding speeds, and higher friction (around 0.6) under high loads and speeds. We will provide an overview of the experiments and modeling of nanocrystalline film formation on single-crystal Ni, detail the results from friction experiments on bulk nanocrystalline Ni, and discuss model validation of the phenomenon's strain rate sensitivity.