AVS 56th International Symposium & Exhibition
    Plasma Science and Technology Tuesday Sessions
       Session PS-TuA

Paper PS-TuA1
Correlation between Surface Chemistry and Ion Energy Dependence of the Etch Yield in Multicomponent Oxides Etching

Tuesday, November 10, 2009, 2:00 pm, Room A1

Session: Fundamentals of Plasma-Surface Interactions I
Presenter: P.-M. Bérubé, Université de Montréal, Canada
Authors: P.-M. Bérubé, Université de Montréal, Canada
J.-S. Poirier, Université de Montréal, Canada
J. Margot, Université de Montréal, Canada
L. Stafford, Université de Montréal, Canada
P.F. Ndione, INRS-EMT, Canada
M. Chaker, INRS-EMT, Canada
R. Morandotti, INRS-EMT, Canada
Correspondent: Click to Email

Progress in the development of advanced electronic and photonic devices strongly rely on the capability of etching multicomponent oxides such as CaxBa(1-x)Nb2O6 (CBN), (Ba,Sr)TiO3 (BST), and SrTiO3 (STO) that exhibit ferroelectric and electro-optic properties of interest for these applications. An important issue in the development of plasma etching recipes for multicomponent oxides is that in contrast with simple, binary oxides such as SiO2, ZrO2 and HfO2 the various atoms contained in the films are likely to interact differently with the various reactive species of the plasma. This makes investigations of the underlying physics and chemistry a very difficult task. In the present work, we propose a simple and effective way to examine the influence of surface chemistry on the plasma etching dynamics of multicomponent oxides. This method uses the energy dependence of the etch rate in combination with measurements of the total positive ion flux impinging onto the surface and relative positive ion composition of the plasma. Using pulsed-laser-deposited CBN and STO thin films as examples, it was found that the etching energy threshold, Eth, shifts towards values larger or smaller than the sputtering threshold depending on whether or not ion-assisted chemical etching is the dominant etching pathway. More specifically, displacement of Eth towards values larger than the sputtering threshold indicates an inhibiting surface chemistry while displacement towards lower energy is associated to an enhancing chemistry. For CBN films etched in an inductively coupled chlorine plasma, we measured Eth ~65 eV at 1 mTorr, ~240 eV at 10 mTorr, and ~400 eV at 15 mTorr. The threshold obtained in pure Ar plasma was similar to that achieved in Cl2 at 1 mTorr, which suggests that CBN etching at low chlorine number densities is dominated by pure physical sputtering. This is consistent with TOF-SIMS measurements that showed comparable Ca, Ba, and Nb depth profiles for the samples etched in pure Ar and in 1 mTorr, Cl2 plasmas. At 10 mTorr, the chlorine uptake was an order of magnitude higher than at 1 mTorr. In addition, we observed an important concentration of BaClx and NbClx, with a considerable amount of non-volatile BaCl2and NbCl2 closer to the topmost surface. Therefore, the higher etching threshold observed at 10 and 15 mTorr results from the formation of reaction products that are more difficult to etch than the bare CBN surface. A similar inhibiting chemistry was observed for STO films etched in a fluorinated plasma. Eth increased from ~50 eV in pure Ar to ~90 eV in a 30%SF6-70%Ar plasma, with the desorption of SrFx compounds being the rate-limiting step.