AVS 56th International Symposium & Exhibition
    Nanometer-scale Science and Technology Tuesday Sessions
       Session NS-TuP

Paper NS-TuP4
Large area Room-Temperature Nanoimprint using Liquid-phase HSQ Resin with PDMS Mold

Tuesday, November 10, 2009, 6:00 pm, Room Hall 3

Session: Nanometer-scale Science and Technology Poster Session
Presenter: Y. Kang, University of Hyogo, Japan
Authors: Y. Kang, University of Hyogo, Japan
M. Okada, University of Hyogo, Japan
Y. Haruyama, University of Hyogo, Japan
K. Kanda, University of Hyogo, Japan
S. Matsui, University of Hyogo, Japan
Correspondent: Click to Email

Nanoimprint lithography (NIL) is a very useful technique to make nanostructure devices with low cost and high throughput. So far, we reported room-temperature NIL (RT-NIL) using hydrogen silsesquioxane (HSQ) as a resin. However, the issue of a higher imprinting pressure than those of thermal NIL and UV NIL still remain to be addressed in NIL using spin-coated HSQ as the replication material. We attribute these disadvantages to evaporation of the solvent contained into HSQ during the spin-coating.

To overcome the above problem, we reported a Nanoimprint technique using liquid-phase HSQ as a replication material alternative to HSQ resin formed by conventional spin-coating. A low imprinting pressure and HSQ residual layer with less than 10 nm thick were achieved by using liquid-phase HSQ. But the HSQ-coated substrate is required to heat up around 90 oC to evaporate the solvent contained in the HSQ resin while the pressure was held. And a large area imprinting was difficult because the organic solvent in the HSQ evaporated only through the side-gap between SiO2/Si mold and HSQ coated Si substrate. To address these problems, we used Poly(dimethyl siloxane) (PDMS) mold instead of SiO2/Si mold. Because PDMS is a porous gel, the organic solvent in the HSQ solution can be evaporated through PDMS mold.

The new imprint technique using liquid-phase HSQ with PDMS mold is as follows. First, the PDMS mold was fabricated by spin-coating a mixture of base resin and hardener resin (Dow Corning Co. Sylgard 184) on the SiO2/Si master mold. Following, PDMS coated substrate was baked at 70 oC for 15 min to cure the PDMS. After curing of the PDMS, the PDMS mold was demolded from the SiO2/Si master mold. Next, HSQ solution was dropped onto a Si substrate. Following, the PDMS was pressed onto the Si substrate with 1MPa pressure. And then, the organic solvent in the HSQ solution was evaporated through the pores of PDMS. The imprinting temperature, pressure and time were RT, 1MPa, and 10 min, respectively. In this experiment, we used two kinds of HSQ, one is the caged HSQ (Dow Corning Co. Fox-16) and another is the ladder HSQ (Tokyo Ohka Kogyo Co. OCD T-12). Finally, the PDMS mold was removed from the Si substrate, and then HSQ patterns were successfully replicated on a 4 inch wafer in full area.