AVS 54th International Symposium
    Nanomanufacturing Topical Conference Tuesday Sessions
       Session NM+TF-TuA

Paper NM+TF-TuA8
TEM-Based Metrology and Structural Characterization of HfO2 ALD Films Formed in Anodic Aluminum Oxide Templates

Tuesday, October 16, 2007, 4:00 pm, Room 615

Session: Nanomanufacturing of Materials
Presenter: I. Perez, University of Maryland, College Park
Authors: I. Perez, University of Maryland, College Park
E. Robertson, University of Maryland, College Park
L. Henn-Lecordier, University of Maryland, College Park
P. Banerjee, University of Maryland, College Park
S.J. Son, University of Maryland, College Park
S.B. Lee, University of Maryland, College Park
G.W. Rubloff, University of Maryland, College Park
Correspondent: Click to Email

A broad variety of nanotechnology applications are poised to exploit the self-assembly that occurs in forming anodic aluminum oxide (AAO) films, which can be structured to comprise cylindrical nanopores with uniform dimensions (15-300nm diameters) spaced closely and regularly in AAO films microns in thickness. Such AAO films comprise templates for manufacturing of energy devices (capacitors, batteries, solar cells), electrochromic displays, or – if released by AAO dissolution - nanoparticle systems for targeted, imageable drug delivery, in which ultrathin highly conformal layers are formed in the nanopores by atomic layer deposition (ALD) or electrochemical deposition (ECD). Nanomanufacturing of such structures relies on the availability of fairly rapid metrologies and material characterization techniques which are precise at the nanoscale. We have achieved this goal based on transmission electron microscopy (TEM) methods, demonstrated here for ALD HfO2 nanotubes formed in AAO templates. The HfO2 nanotubes are first released by dissolution of the surrounding AAO template, then captured on standard TEM grids for observation in the TEM, whose high spatial resolution readily allows determination of nanotube diameters and wall thicknesses as a function of distance along the nanotube. We have developed image analysis codes to extract this metrology information in semi-automated fashion, so that ALD deposition profiles can be readily compared with ALD and AAO process parameters to optimize nanostructure manufacturing and to validate further models for process conformality. Furthermore, we have used HRTEM to identify HfO2 crystal phases at different locations along the nanotubes upon annealing, carried out on nanotubes either while embedded in the AAO template or after release. For annealing at 650°C for 30 minutes, we find the expected monoclinic phase of HfO2 is formed. These results demonstrate that the ability to release nanotubes from the AAO template, coupled with rapid HRTEM characterization and metrology, comprises an effective means to support AAO-based nanodevice manufacturing.