AVS 54th International Symposium
    Nanomanufacturing Topical Conference Tuesday Sessions
       Session NM+TF-TuA

Paper NM+TF-TuA5
Laser Sintering of Nano-Silver coated Polyetheretherketone Powder

Tuesday, October 16, 2007, 3:00 pm, Room 615

Session: Nanomanufacturing of Materials
Presenter: D. Pohle, University Erlangen-Nuremberg, Germany
Authors: D. Pohle, University Erlangen-Nuremberg, Germany
C. Damm, University Erlangen-Nuremberg, Germany
T. Rechtenwald, BLZ, Bavarian Laser Center gGmbH, Germany
A. Rösch, University Erlangen-Nuremberg, Germany
H. Münstedt, University Erlangen-Nuremberg, Germany
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The effectiveness of silver as oligodynamic bactericide is proven and well investigated. The silver ions inhibit vital activities of the bacteria, such as breathing and metabolism. Elemental silver particles provide a large reservoir of antimicrobial silver ions, as in contact with water and dissolved oxygen they release small amounts of silver ions, only. The oxidation occurs on the surface of the particles. Accordingly the ion concentration and the rate of silver ion release are dependent on the surface to volume ratio of the elemental silver particles. The polymer matrix used in this investigation is polyetheretherketone. PEEK is a high performance thermoplastic with melting temperature of 345°C, very good mechanical properties and outstanding stability against chemicals and radiation. Its water uptake is below 0.5%. Because of this an antimicrobial equipment of the bulk material by use of silver is difficult. Silver nanoparticles were generated. Polyvinyl alcohol was dissolved in distilled water and silver nitrate was added. Sodium borohydride was used as reduction agent. Formation of elemental silver nanoparticles occurred, which were stabilized by the PVA. PEEK powder (PEEK 150 PF, Victrex, UK) was coated with silver nanoparticles by giving the polymer powder into the silver dispersion for 24h. The coated PEEK powder was used in a laser sintering (LS) process to generate antimicrobially equipped polymer specimens. LS of PEEK is a challenge because of its very high melting temperature and the irregular shape of the polymer particles. A modified laser sintering machine (EOSINT P 380, EOS, Germany) was used to obtain powder bed temperatures up to 350°C. After a pre-treatment of the polymer powder, including sieving and adding a small amount of carbon black to increase the flow ability, it was possible to manufacture discs with a diameter of 10mm and a height of 3mm. By use of LS specimens with open porosity are generated, so water can easily infiltrate the polymer parts. Stripping voltammetry showed that the sintered specimens released much more silver ions than hot pressed dense PEEK specimens. The silver release as function of time plot indicates that the release is governed by diffusion. To investigate the antimicrobial efficacy of the polymer specimens Escherichia coli was used. The antimicrobial tests were made by use of a solid agar plate method. As expected by the silver ion release test the specimens are active against E. coli.